100% Oil-Free Magnetic Levitation Turbo Two-Stage Low Pressure Air Compressor

Core Advantages

With five-degree-of-freedom active magnetic suspension bearing as the core structure, it realizes full-process rotor suspension operation by electromagnetic force, featuring non-contact, friction-free and 100% lubrication-free running, completely eliminating oil and gas pollution and achieving 100% oil-free compressed air output. This equipment is specially built for food, pharmaceutical, electronics, textile, aquaculture and other industries with zero oil pollution requirements for air source, stably providing low-pressure compressed air of 0.2–0.4MPa to ensure production process and finished products free from pollution, serving as the core air supply equipment for high-standard clean production scenarios.

1.100% Oil-Free Operation, Zero Pollution Guarantee: Adopting non-contact magnetic suspension bearing, no lubricating oil and no oil circuit system, compressed air meets ISO 8573-1 CLASS 0 oil-free standard, eliminating oil pollution risk from the source and fully meeting high-clean production requirements.

2.Two-Stage Compression + Interstage Cooling, High Efficiency & Stability: Two-stage compression equipped with customized low-pressure drop integrated water cooler, making compression process close to isothermal compression, greatly improving compression efficiency and reducing energy consumption and equipment temperature rise.

3.Three-Stage Progressive Filtration, Protect Host Service Life: Equipped with three-stage filtration system with accuracy increasing to 1μm step by step, effectively blocking dust from entering core components of the host, reducing impeller wear and extending service life of the whole machine.

4.Multiple Safety Protections, More Reliable Operation: Equipped with self-generating power-off protection technology, rotor inertia generates electricity to maintain suspension in case of accidental power failure; equipped with auxiliary bearings, which can withstand 10 full-speed drops to avoid damage to core components.

5.Low Noise & Environmental Protection, Suitable for Harsh Environments: The whole machine noise is lower than 80dB, built-in S-type air intake channel and sound insulation cotton, no waste lubricating oil treatment, more green and low-carbon.

Technical Specifications

This series is all water-cooled models, with power covering 120kW–400kW, working pressure 0.2–0.4MPa, air displacement range 20–110m³/min; design efficiency of high-speed magnetic suspension motor ≥97.8%, speed control accuracy within ±0.2%, maximum speed over 50000r/min; flow adjustment range 50%–100%, stable operation under variable working conditions; adopting water-cooled frequency converter with carrier frequency up to 15kHz and output frequency 1200Hz; high protection level of the whole machine, magnetic suspension bearing vacuum glue filling up to IP67, adaptable to complex industrial environments such as high dust and humidity

Application Fields & Project Cases

As a high-quality China 100% Oil-Free Magnetic Levitation Turbo Two-Stage Low Pressure Air Compressor supplier, our products are widely used in food and beverage processing, biopharmaceutical manufacturing, semiconductor electronics production, precision textile, aquaculture, sewage treatment and other industries. At present, it has been exported to more than 20 countries around the world, providing stable oil-free air source for large-scale clean production workshops and municipal engineering at home and abroad, passing a number of international cleanliness certifications, and winning long-term recognition and cooperation from leading enterprises in food and pharmaceutical industries.

Client Cases

1.Combined with the enterprise's printing and dyeing process demand of 0.3MPa low-pressure air supply and 24-hour continuous production condition, we finally selected 2 units of SEIZE CH-200 100% Oil-Free Magnetic Levitation Turbo Two-Stage Low Pressure Air Compressor (the actual equipment photographed on site) to replace the original 4 units of screw compressors, realizing "fewer units for more, high efficiency and energy saving.

2.100% Oil-Free Air Supply: The magnetic levitation bearing features non-contact and lubrication-free operation, and the compressed air meets the ISO 8573-1 CLASS 0 oil-free standard, which completely solves the oil spot problem of fabrics and meets the clean production requirements for export to the EU.

3.Ultimate Energy Saving and Consumption Reduction: Compared with traditional screw compressors, the average energy-saving rate reaches 30%. Each 1kW of equipment saves about 2000 yuan of electricity per year, greatly reducing the electricity cost.

4.Low Noise and Maintenance-Free: The noise of the whole machine is ≤80dB, there is no need to replace lubricating oil, only the filter element needs to be cleaned regularly, and the operation and maintenance cost is reduced by 90%.

5.Intelligent Remote Control and Management: Connected to the SEIZE Cloud platform, it can monitor equipment operation data and energy consumption reports in real time, realizing unattended operation and maintenance.

Customer feedback

The SEIZE magnetic levitation air compressor has completely solved our long-standing pain points: not only saving nearly 600,000 yuan of electricity bills every year, but also completely solving the oil spot problem of fabrics. The quality control pass rate of export orders is 100%, and operation and maintenance are much more worry-free. As a professional China energy saving magnetic levitation turbo low pressure compressor supplier, SEIZE's products and services are completely beyond expectations, and are the core driving force for our enterprise to reduce costs, increase efficiency and expand overseas markets."

—— Person in Charge of the Enterprise Equipment Department

Solution Extension and Service Guarantee

To meet the demand of continuous production and low-pressure air supply in the textile and printing and dyeing industry, SEIZE can provide customized pressure, flow and voltage parameters to adapt to the transformation needs of enterprises of different scales, and also provide free computer room design and pipeline optimization services.

12-month whole machine warranty and lifetime free technical support;

More than 30 service outlets nationwide, providing 24-hour responsive on-site maintenance services;

Regular on-site inspections and equipment performance optimization to ensure long-term efficient operation;

Providing operation training, operation and maintenance manuals, and YouTube operation guidance videos to help enterprises get started quickly.

FAQ

Q: Can magnetic levitation air compressors really stably save 30% energy compared with screw compressors?

A: Yes. SEIZE magnetic levitation air compressors adopt technologies such as friction-free magnetic levitation bearings, high-efficiency three-dimensional flow impellers and intelligent variable frequency adjustment. Compared with traditional screw compressors, the average energy-saving rate is 20%-30%. The actual energy-saving rate of this project reaches 30%, and the data is true and traceable.

Q: Can 100% oil-free really meet the quality control requirements for export to the EU?

A: Absolutely. Our equipment has passed the ISO 8573-1 CLASS 0 oil-free certification, which is the current highest standard for compressed air cleanliness. It can meet the export quality control requirements of food, medicine, high-end textile and other industries.

Q: Is equipment maintenance troublesome? Is the cost high?

Magnetic levitation air compressors have no lubricating oil and gear boxes, only need to clean the air filter element regularly. The operation and maintenance cost is reduced by 90% compared with screw compressors, and the annual average operation and maintenance cost is less than 10,000 yuan, which greatly reduces the burden on enterprises.

Can customized equipment suitable for our enterprise's working conditions be provided?

A: Of course. As a professional China magnetic levitation turbo two-stage low pressure air compressor factory, we can provide 100% customized equipment and solutions according to the enterprise's demand for pressure, flow, voltage, working conditions and other aspects.